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Industrial Battery Charger Core Assembly Modular Power Stack for Mining Locomotive Charging

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Industrial Battery Charger Core Assembly Modular Power Stack for Mining Locomotive Charging

Place of Origin : China

Brand Name : BOHAO

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The industrial battery charger core assembly is a complete, fully integrated power conversion module engineered for heavy-duty charging of traction batteries in mining locomotives, industrial transfer vehicles, and material handling equipment. This pre-assembled core unit integrates the main control board, high-frequency switching power conversion circuit, industrial circuit breakers, AC contactors, transformers, and cooling fans into a single compact chassis. By utilizing advanced high-frequency DC-DC conversion topology instead of conventional ferroresonant or phase-controlled rectification, the assembly achieves exceptional conversion efficiency while significantly reducing the overall footprint compared to traditional industrial chargers. Its modular design allows for rapid installation, simplified maintenance, and dependable long-term performance in demanding underground and surface industrial environments.

Technical Specifications

Parameter Specification
Product Type Industrial Battery Charger Core Assembly
Application Mining Locomotive, Industrial Vehicle Battery Charging
Input Voltage Three-phase AC 380V / 660V / 1140V (Configurable)
Output DC Voltage 0–300V (Adjustable)
Maximum Output Current 100A (Configurable to 125A/200A)
Rated Power 30kW (40kW–120kW variants available)
Conversion Efficiency >90% at rated power
Conversion Topology High-frequency DC-DC switching (Three-level or Full-bridge)
Control Method DSP digital control with CC/CV charging profiles
Charging Modes Constant Current (CC), Constant Voltage (CV), Variable Current Intermittent
Protection Features Over-voltage, Over-current, Short-circuit, Thermal, Phase-loss protection
Cooling Method Forced air cooling with integrated thermal management
Main Components Control board, AC contactor, circuit breaker, transformer, cooling fans
Operating Environment Industrial / Underground (Non-explosion-proof or Explosion-proof housing options)

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